Sandwich Panel Production Line – Intelligent, Continuous, and Built for Real-World Plants

Xinshuo Intelligent delivers fully automated sandwich panel production lines engineered for continuous operation, consistent quality, and fast ramp-up on site.
From raw material feeding and roll forming to lamination, curing, cutting, and stacking, each section is integrated under PLC control and designed to scale with your factory’s throughput targets.

Xinshuo sandwich panel production line, real factory photo
Continuous sandwich panel production line (real plant photo, Xinshuo Intelligent).

Why Choose Xinshuo Sandwich Panel Lines?

  • Flexible Panel Types: PU, PIR, EPS, and mineral/rock wool.
  • High Production Speed: 3–10 m/min (adjustable).
  • Custom Panel Sizes: Width 600–1250 mm, thickness 40–250 mm.
  • Integrated Automation: Roll forming, lamination, curing, cutting, stacking under PLC/HMI.
  • Servo-Tracking Compounding: Tight synchronization during continuous lamination for accuracy.
  • Double-Belt Curing: Uniform pressure & heat for flatness and strong bonding.
  • LMS (Line Management System): Real-time line monitoring, recipe management, and OEE-style insights.
  • Turnkey Service: Design, manufacturing, on-site installation, training & lifetime support.

Learn more about our latest innovations in adhesive application and automation:
Innovations in Sandwich Panel Production.

Xinshuo production line section with automation controls
Automation section with PLC/HMI (real shot).

Technical Specifications

Item Specification Range
Panel Types PU, PIR, EPS, Mineral/Rock Wool
Panel Width 600–1250 mm
Panel Thickness 40–250 mm
Production Speed 3–10 m/min (adjustable)
Forming Stations 18–24 sets
Heating System Electric / Thermal oil
Foaming System High-pressure PU/PIR foaming machine
Cutting System Flying saw or double saw
Stacking System Fully automatic
Control System PLC with touchscreen HMI & LMS
Total Power 100–180 kW (configuration-dependent)

For intelligent roll forming details, see
Highly Intelligent Roll Forming Machines.

Production Process

  1. Coil feeding & uncoiling
  2. Upper & lower sheet roll forming
  3. Core forming & lamination (PU/PIR foaming or EPS/mineral wool laying)
  4. Double-belt curing (heating & flattening)
  5. Precision cutting (flying saw)
  6. Automatic stacking & packing

New to the process? Read
Key Steps in the Sandwich Panel Production Line Process.

Roll forming and lamination section, Xinshuo plant
Roll forming + lamination (continuous section).

Layout & Customization

We provide custom factory layout design to optimize workflow and space. Choose between:

  • Single continuous line for one core material
  • Multi-purpose line for both PU/PIR and mineral wool
  • Dedicated profiles for roof, wall, cold storage, and clean room panels

Explore the main units and their roles in
Key Components of a Sandwich Panel Production Line.

Automatic stacking & packing section.

Applications

  • Industrial and commercial building roofs & walls
  • Cold storage and refrigeration facilities
  • Clean rooms & laboratories
  • Prefabricated houses and modular buildings

For materials and process insights, see
From Raw Materials to Finished Product.

Xinshuo workshop and production environment
Workshop environment / production area.

After-Sales Service

  • On-site installation & commissioning
  • Operator training
  • 12–24 months warranty
  • Lifetime technical support & spare parts supply
  • LMS-enabled digital records for maintenance & traceability

FAQ

Can one line support multiple core materials?
Yes. With the correct subsystems and recipes, a line can handle PU/PIR foaming and also EPS/mineral wool feeding.
How do you ensure adhesion quality at continuous speed?
Servo-tracking compounding plus double-belt curing keeps pressure and heat consistent, and automated adhesive application ensures uniform coverage.
Can you retrofit an older line with automation and digital management?
Yes. We provide integrated upgrades and the LMS system to digitalize production and management.
Where can I learn about each unit in detail?
See Key Components and
Intelligent Roll Forming Machines.

Related Reading

Ready to Plan Your Line?

Tell us your target panel sizes, profiles, and core materials. We’ll return a layout proposal and configuration list with clear upgrade paths for future capacity gains.

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