C&Z Purlins Automatic Production Line
Steel Purlins Production Line
- Fully automated production
- Production line speed： 30 m/min
- Automatic and fast changeover: (computer system controls fixed length, fixed hole, shearing, and re-forming) Any specification adjustment in millimeters can be completed in five minutes!
Production Process
- Hydraulic uncoiler
- Leveling
- fix-length punching hole
- cutting system
- Automatic inkjet device
- Roll forming machine
- stacking machine
Purlin Roll Forming Machine Parameters:
Parameters:
1. Control system: PLC touch screen, computer control.
2. Control components: Schneider, Omron, Mitsubishi.
3. Chain drive: (hydraulic station motor 30KW).
4. Material thickness: Q235 (1.6-3.2mm) Q450 (1.6-2.5mm).
5. Punching lateral adjustment range: 45~500mm.
6. Plate length: >1.5m tolerance can be controlled.
7. Rolling grade: C/Z 20 grade.
8. Machine structure: volumetric.
9. Roller material: D2 vacuum quenching.
10. Shaft: 40cr centering processing, thickening.
11. Punching: hydraulic station drive.
12. Hydraulic loading parameters:
a). Maximum loading capacity: 8T hydraulic extension.
b). Coil inner diameter: Φ600 mm—Φ500mm.
c). Coil outer diameter: Φ1500 mm (maximum).
d). Coil width: 250mm—650mm.
Leveling system parameters:
a). Number of leveling rollers: 7 rollers.
b). Diameter of leveling rollers: Φ110mm.
c). Leveling power rollers: 4 rollers.
Hydraulic punching unit parameters:
a). Maximum punching plate thickness: (1.6-3.2mm).
b). Horizontal adjustment range of punching hole spacing: 45~550mm.
c). Customization: (for example) Four sets of static punching devices, plus a bilateral independent servo-controlled suspended dynamic punching unit. Equipped with oval holes, horizontal holes, round holes, plum blossom holes, specific specifications and models (punch model: round hole punch: 2 of 14mm and 18mm, 2 of each corresponding to the bottom die; oblong punch: 2 of each 14*30, 16*30, 18*30, 2 of each corresponding to the bottom die).
Equipped with wearing parts: 1 coupling.
Hydraulic cutting device parameters
a). Maximum shear plate thickness: (1.6-3.2mm).
b). Effective cutting width of workpiece: 690mm.
Output specifications and dimensions:
a) C/Z type: large surface bottom width 100-400mm folded surface waist height 40-126mm (waist height can be made into high and low edges) small edge 15-25mm.
b) Plate thickness: (1.6-3.2mm).
The total length of the purlin automatic production line is 24000mm, and the functions can be customized.
For example: purlin shape and specification customization, inkjet printer function, mobile punching function. We have an independent production system with a high degree of customization capabilities!
Purline Stacker General Information and Functions
- Equipment body size: 6.5 meters long, 3.3 meters wide, and 4 meters high.
- The purline can be grabbed within 14m, including 14m. If the length of your product exceeds 14m, you need to customize this equipment.
- Weight of purline can be grabbed within 200kg.
- The thickness of the purlins shall be such as not to exceed the length of the clamping jaw or the weight of the purlins not to exceed the ultimate load.
LMS （production line management system ）
- Xinshuo independently developed a fully automatic management system named Line Management System (LMS) Suitable for fully automated production lines.
- Fully automatic production line install with LMS will improve production efficiency and comprehensively reduce production and management costs. To achieve transform the factory to modernization and intelligence.
